Auto User Guide

KTM 450 SX-F Cairoli 2020 User Manual

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KTM 450 SX-F Cairoli 2020

The KTM 450 SX-F Cairoli 2020 is a special edition motocross motorcycle developed in collaboration with Antonio Cairoli, an Italian motocross champion and one of the most successful riders in the history of the sport. The bike is named after Cairoli, who has achieved numerous victories and championships while riding KTM motorcycles.

The KTM 450 SX-F Cairoli 2020 is built on the foundation of the highly capable KTM 450 SX-F model. It combines the cutting-edge technology and performance of the standard model with additional features and design elements inspired by Cairoli’s racing expertise.

At the core of the KTM 450 SX-F Cairoli 2020 is a powerful 450cc single-cylinder four-stroke engine. This engine is finely tuned to deliver exceptional power and torque, enabling riders to accelerate quickly and conquer challenging motocross tracks. It features advanced fuel injection technology, ensuring precise throttle response and optimal fuel efficiency.

The motorcycle incorporates high-quality components to enhance its performance and durability. It features a lightweight and sturdy frame, providing excellent rigidity and stability. The suspension system consists of WP XACT forks at the front and a WP XACT shock absorber at the rear, delivering superb damping performance and adjustability for various track conditions.

The KTM 450 SX-F Cairoli 2020 also includes several race-inspired features and components. It features a factory graphics kit and exclusive Cairoli-themed design elements, showcasing the champion’s signature style. The bike comes with a CNC-machined triple clamp with an anodized orange finish, a front brake disc guard, and a composite skid plate for added protection.

In addition to the exclusive design and components, the KTM 450 SX-F Cairoli 2020 benefits from advanced technology, such as a map select switch that allows riders to choose between different engine maps for varying track conditions or personal preferences.

Overall, the KTM 450 SX-F Cairoli 2020 is a limited-edition motocross motorcycle that pays tribute to the racing prowess of Antonio Cairoli. It combines the performance and technology of the KTM 450 SX-F with Cairoli-inspired design elements, making it an attractive choice for motocross enthusiasts who want to experience the thrill of riding a bike associated with a legendary champion.

Use definition – intended use

(all SX‑F models)
This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehicle complies with the currently valid regulations and categories of the top international motorsports organizations.

Info
Only operate this vehicle in closed-off areas remote from public road traffic.

(XC‑F US)
This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehicle complies with the currently valid regulations and categories of the top international motorsports organizations.

Info
Only operate this vehicle in closed-off areas remote from public road traffic. This vehicle is designed for use in offroad endurance competition, and not primarily for use in motocross.

Misuse

The vehicle must only be used as intended. Dangers can arise for people, property and the environment through use not as intended. Any use of the vehicle beyond the intended and defined use constitutes misuse. Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use.

Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this instruction and all further instructions included carefully. The safety instructions are highlighted in the text and are referred to in the relevant passages.

Info
Various information and warning labels are attached in prominent locations on the product described. Do not remove any information or warning labels. If they are missing, you or others may not recognize the dangers and may therefore be injured.

Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken.

Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.

Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.

Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

  1. Tampering warning
    Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:The removal or rendering inoperative by any person other than for purposes of servicing, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or 2 the use of the vehicle after such device or element of the design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below:

  1. Removal or puncturing of the main silencers, baffles, header pipes, or any other components which conduct exhaust gases.
  2. Removal or puncturing of parts of the intake system.
  3. Lack of proper maintenance.
  4. Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than those specified by the manufacturer.

Safe operation
Danger
The danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

  • Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
  • Do not operate the vehicle if you are physically or mentally impaired.

Danger
The danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

  • Always make sure there is sufficient ventilation when running the engine.
  • Use effective exhaust extraction when starting or running the engine in an enclosed space.

Warning
The danger of burns Some vehicle components become very hot when the vehicle is operated.

  • Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system before the vehicle parts have cooled down.
  • Let the vehicle parts cool down before you perform any work on the vehicle.

Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally compatible manner. The vehicle should only be used by trained persons. Have malfunctions that impair safety are promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.

Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.

  • Wear appropriate protective clothing such as helmets, boots, gloves as well as trousers, and a jacket with protectors on all rides.
  • Always wear protective clothing that is in good condition and meets the legal regulations.
  • In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.

Work rules
Unless specified otherwise, the ignition must be turned off during all work (models with the ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key). Special tools are necessary for certain tasks. The tools are not a component of the vehicle but can be ordered using the number in parentheses. Example: bearing puller (15112017000) During assembly, use new parts to replace parts that cannot be reused (e.g. self-locking screws and nuts, seals, sealing rings, O-rings, pins, and lock washers). In the case of certain screws, a screw adhesive (e.g. Loctite®) is required. Observe the manufacturer’s instructions. If a thread locker (e.g., Precote®) has already been applied to a new part, do not apply any additional thread locker. After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts. After completing a repair or service work, check the operating safety of the vehicle.

Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others. When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the respective country. Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad to advise you.

Owner’s Manual
It is important that you read this Owner’s Manual carefully and completely before making your first trip. The Owner’s manual contains useful information and many tips on how to operate, handle, and service your motorcycle. Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury? Keep the Owner’s Manual in an accessible place to enable you to refer to it as needed. If you would like to know more about the vehicle or have questions about the material you read, please contact an authorized KTM dealer. The Owner’s Manual is an important component of the vehicle and must be handed over to the new owner if the the vehicle is sold. The Owner’s Manual is also available for download from your authorized KTM dealer and on the KTM website.
International KTM Website: http://www.ktm.com

Figures
The figures contained in the manual may depict special equipment. In the interest of clarity, some components may be shown disassembled or may not be shown at all. It is not always necessary to disassemble the component to perform the activity in question. Please follow the instructions in the text.

Customer service
Your authorized KTM dealer will be happy to answer any questions you may have on your vehicle and KTM. A list of authorized KTM dealers can be found on the KTM website.
International KTM Website: http://www.ktm.com

Reference Link

Download Link: https://www.ktm.com/en-us/service/manuals.html

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