2021 KTM 500 EXC-F User Manual
The KTM 500 EXC-F 2021 is an off-road motorbike that is a true engineering and design masterpiece. Its orange and black color scheme gives it an air of power and efficiency. Underneath its beautiful design is a powerful 510cc single-cylinder four-stroke engine that puts out about 58 horsepower and can handle the toughest terrains. This dual-sport bike is amazing because it can move easily between pavement and dirt, and in many places, it can even be driven on the street. This shows how versatile it is. It has a lightweight frame that weighs about 238 pounds dry. It has top-of-the-line WP suspension parts, like the WP XPLOR front fork and WP XACT rear shock, which make it easy to handle and comfortable to ride. The 2021 KTM 500 EXC-F is ready for epic journeys, from gnarly trails to endless highways. It has a large 2.25-gallon fuel tank and a comfortable but commanding 37.8-inch seat height. Whether you are an experienced enduro rider or an avid dual-sport rider, this motorbike calls to you with its electric start, kickstart, Brembo brakes, and advanced electronics like engine maps and traction control. It’s a mix of speed, accuracy, and dependability that makes up the core of KTM’s off-road history.
Use definition – intended use
This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehicle complies with the currently valid regulations and categories of the top international motorsports organizations.
Info
This vehicle is only authorized for operation on public roads in the homologated (restricted) version. The unrestricted version of this vehicle must only be operated in closed-off areas away from public highway traffic. This vehicle is designed for use in offroad endurance competition, and not primarily for use in motocross.
Misuse
The vehicle must only be used as intended. Dangers can arise for people, property, and the environment through use not as intended. Any use of the vehicle beyond the intended and defined use constitutes misuse. Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use.
Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this instruction and all further instructions included carefully. The safety instructions are highlighted in the text and are referred to at the relevant passages.
Info
Various information and warning labels are attached in prominent locations on the product described. Do not remove any information or warning labels. If they are missing, you or others may not recognize the dangers and may therefore be injured.
Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
Reporting safety defects
If you believe that your vehicle has a defect that could cause an accident resulting in injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying KTM North America, Inc. If NHTSA receives multiple similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
However, NHTSA cannot become involved in individual problems between you, your dealer, or KTM North America, Inc.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–888–327–4236 or visit the website www.nhtsa.dot.gov or write to: NHTSA Headquarters, 1200 New Jersey Avenue, SE, West Building, Washington, DC 20590. You can also obtain other information about motor vehicle safety from the Hotline.
Noise emission warranty
KTM warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards.
This manufacturer’s warranty extends to the first person who purchases this exhaust system for purposes other
than resale, and to all subsequent buyers.
Warranty claims should be directed to:
KTM North America, Inc.,
Customer Support,
1119 Milan Ave.,
Amherst,
OH 44001,
USA
Phone: (440) 985-3553
www.ktmusa.com
KTM Canada, Inc.,
Customer Support,
8701 Rue Samuel‑Hatt,
Chambly,
QC J3L 6V4,
Canada
Phone: (450) 441-4451
www.ktmcanada.com
Operating noise warning
This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased significantly through use. Otherwise, the owner may become subject to penalties under the applicable ordinances.
Manufacturer warranty for the exhaust monitoring system
KTM North America, Inc. guarantees that, at the time of sale, the exhaust monitoring system complies with all he standards of the US Environmental Protection Agency (EPA) and the California Air Resources Board (CARB). This manufacturer warranty applies in respect of the first owner of the motorcycle and all subsequent owners. Your exhaust monitoring system may include parts, such as the fuel injection system, ignition, catalytic converter, control units, hoses, connectors and other emission-related assemblies, fuel tank, crankcase breather, fuel tank lid for vehicles with fuel evaporation monitoring, oil filler cap, pressure control valve, fuel/vapor separator, canister, ignition coils, ignition wire, capacitors, and spark plugs if a fault occurs before the first scheduled replacement and includes the hoses, fittings, and pipes that are used directly in these components. If the warranty conditions are met, KTM will repair your motorcycle for you free of charge, including diagnosis, parts, and labor. As the owner of the motorcycle, you are responsible for the required maintenance specified in the Owner’s Manual. Please note that KTM is entitled to reject warranty claims if your motorcycle or a part fails due to misuse, negligence,
an accident, participation in racing or similar events, improper maintenance or unauthorized modifications.
Scope of the manufacturer’s warranty
- Five (5) years or 30,000 kilometers (18,641 miles), whichever occurs first.
If you have any questions regarding the manufacturer warranty for the exhaust monitoring system, please address these to:
KTM North America, Inc.,
Customer Support,
1119 Milan Ave.,
Amherst,
OH 44001,
USA
Phone: (888) 985-6090
U.S. Environmental Protection Agency,
2000 Traverwood Drive,
Ann Arbor,
MI 48105,
USA
California Air Resources Board,
1001 “I” Street,
Sacramento,
CA 95814,
USA
Consumer rights
Warranty claims must be submitted to an authorized KTM workshop. If you are not satisfied, please contact:
KTM North America, Inc.,
Customer Support,
1119 Milan Ave.,
Amherst,
OH 44001,
USA
Phone: (440) 985-3553
www.ktmusa.com
KTM Canada, Inc.,
Customer Support,
8701 Rue Samuel‑Hatt,
Chambly,
QC J3L 6V4,
Canada
Phone: (450) 441-4451
www.ktmcanada.com
Different rights may apply, according to national or regional legislation.
Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:
- The removal or rendering inoperative by any person other than for purposes of servicing, repair, or replacement,
of any device or element of design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use, or
2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any
person.
Among those acts presumed to constitute tampering are the acts listed below:
- Removal or puncturing of the main silencers, baffles, manifolds or any other components which conduct exhaust gases.
- Removal or puncturing of parts of the intake system.
- Lack of proper maintenance.
- Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than those specified by the manufacturer.
Safe operation
Danger
The danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.
- Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
- Do not operate the vehicle if you are physically or mentally impaired.
Danger
The danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.
- Always make sure there is sufficient ventilation when running the engine.
- Use effective exhaust extraction when starting or running the engine in an enclosed space.
Work rules
Unless specified otherwise, the ignition must be turned off during all work (models with the ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).
Special tools are necessary for certain tasks. The tools are not a component of the vehicle but can be ordered using the number in parentheses. Example: bearing puller (15112017000) During assembly, use new parts to replace parts that cannot be reused (e.g. self-locking screws and nuts, expansion screws, seals, sealing rings, O-rings, pins, and lock washers). In the case of certain screws, a screw adhesive (e.g. Loctite®) is required. Observe the manufacturer’s instructions. If a thread locker (e.g., Precote®) has already been applied to a new part, do not apply any additional thread locker. After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts. After completing a repair or service work, check the operating safety of the vehicle.
Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others. When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the respective country. Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad to advise you.
FAQ
The KTM 500 EXC-F 2021 is a motorcycle manufactured by KTM, known for its off-road and enduro capabilities.
It has a 510cc single-cylinder four-stroke engine.
The 2021 KTM 500 EXC-F produces approximately 58 horsepower.
It runs on gasoline.
What is the top speed of the KTM 500 EXC-F 2021?
The top speed of this motorcycle is around 100 mph (160 km/h) when properly geared.
Yes, the KTM 500 EXC-F 2021 is street-legal in many countries, including the United States, with the necessary equipment and modifications.
The dry weight of the 2021 KTM 500 EXC-F is approximately 238 pounds (108 kg).
It features high-quality WP suspension components, including a WP XPLOR front fork and WP XACT rear shock.
The fuel tank can hold approximately 2.25 gallons (8.5 liters) of fuel.
The seat height of the KTM 500 EXC-F 2021 is around 37.8 inches (960 mm).
Yes, it has both electric start and a kickstart mechanism for backup.
The motorcycle is equipped with Brembo hydraulic disc brakes for both the front and rear wheels.
Yes, it features advanced electronics such as selectable engine maps and traction control, but it is relatively minimal compared to some other models.
KTM motorcycles, including the 500 EXC-F, are generally considered reliable when properly maintained. However, off-road riding can be demanding, so regular maintenance is crucial.
The price can vary depending on location and dealer, but the 2021 KTM 500 EXC-F typically retailed for around $10,999 to $11,399 USD when it was available as a new model. Prices may vary for used or older models.
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