Auto User Guide

Repair Fuses: 2019 Chevrolet Bolt EV Fuses and Fuse Box Diagram Guide

Chevrolet

Repair Fuses: 2019 Chevrolet Bolt EV Fuses and Fuse Box Diagram Guide

To keep the 2019 Chevrolet Bolt EV’s electrical system in good shape and make sure it runs at its best, you need to know how to fix fuses. The Fuses and Fuse Box Diagram guide is very helpful for drivers because it tells them where to find fuses, how to check them, and how to replace them when they need to. Fuse boxes are an important part of keeping the Bolt EV safe and reliable. They protect important parts like the starting system and keep the electricity from going bad. By getting to know the layout of the fuse box and the pictures that go with it, drivers can quickly fix electrical problems and get different parts of the car working again. By following the steps in this guide for proper fuse care, Chevrolet gives Bolt EV owners the tools they need to keep their cars in good shape and ensure a smooth driving experience on the road.

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Electrical System

High Voltage Devices and Wiring

Warning
Exposure to high voltage can cause shock, burns, and even death. The high-voltage components in the vehicle can only be serviced by technicians with special training.
High-voltage components are identified by labels. Do not remove, open, take apart,
or modify these components. High voltage cable or wiring has orange covering or labels. Do not probe, tamper with, cut, or modify high-voltage cables or wiring.

Electrical System Overload
The vehicle has fuses and circuit breakers to protect against an electrical system overload.
When the current electrical load is too heavy, the circuit breaker opens and closes, protecting the circuit until the current load returns to normal or the problem is fixed. This greatly reduces the chance of circuit overload and fire caused by electrical problems.
Fuses and circuit breakers protect the following in the vehicle:

  • Headlamp wiring
  • Windshield wiper motor
  • Power windows and other power accessories

Replace a bad fuse with a new one of the identical size and rating.
If there is a problem on the road and a fuse needs to be replaced, the same amperage fuse can be borrowed. Choose some feature of the vehicle that is not needed to use and replace it as soon as possible.

Headlamp Wiring
An electrical overload may cause the lamps to go on and off, or in some cases to remain off. Have the headlamp wiring checked right away if the lamps go on and off or remain off.

Windshield Wipers
If the wiper motor overheats due to heavy snow or ice, the windshield wipers will stop until the motor cools and the wiper control is turned off. After removal of the blockage, the wiper motor will restart when the control is then moved to the desired operating position.
Although the circuit is protected from electrical overload, overload due to heavy snow or ice may cause wiper damage. Always clear ice and heavy snow from the windshield before using the windshield wipers.
If the overload is caused by an electrical problem and not snow or ice, be sure to get it fixed.

Fuses and Circuit Breakers
The wiring circuits in the vehicle are protected from short circuits by a combination of fuses and circuit breakers. This greatly reduces the chance of damage caused by electrical problems.

Danger
Fuses and circuit breakers are marked with their ampere rating. Do not exceed the specified amperage rating when replacing fuses and circuit breakers. The use of an oversized fuse or circuit breaker can result in a vehicle fire. You and others could be seriously injured or killed.

To check a fuse, look at the silver-coloured band inside the fuse. If the band is broken or melted, replace the fuse. Be sure to replace a bad fuse with a new one of the identical size and rating.
Fuses of the same amperage can be temporarily borrowed from another fuse location if a fuse goes out. Replace the fuse as soon as possible.

Underhood Compartment Fuse BlockRepair Fuses-2019 Chevrolet Bolt EV-Fuses and Fuse Box Diagram-fig 1
To open the fuse block cover, press the clips at the side and back and pull the cover-up.

Caution
Spilling liquid on any electrical component of the vehicle may damage it. Always keep the covers on any electrical component.

Repair Fuses-2019 Chevrolet Bolt EV-Fuses and Fuse Box Diagram-fig 2A fuse puller is in the underhood compartment fuse block.
The vehicle may not be equipped with all of the fuses, relays, and features shown.

Fuses Usage
1
2 Power window rear
3
4 Rechargeable energy storage system 1
5
6
7 Left high beam headlamp
8 Right high beam headlamp
9 Left low beam headlamp
10 Right low beam headlamp
11 Horn
12
13 Front wiper motor driver
14 Liftgate
15 Front wiper motor co-driver
16 Electronic brake control module supply electronics
17 Rear wiper
18 Liftgate
19 Seat module front
20 Washer
21 HID lamp
22 Linear power module
23 Electronic brake control module supply motor
24 Seat module rear
25 Powertrain
26 Transmission range control module
27 Aeroshutter
28 Auxiliary oil pump
29 Electric brake boost motor source
30 Front power windows
31 In panel bussed electrical centre
32 Rear window defogger
33 Heated exterior rearview mirror
34 Pedestrian-friendly alert function
35
36
37 Current sensor
38 Rain sensor
39
40 Electric brake boost (ECU)
41 Power line communication module
42 Automatic occupant sensing
43 Window switch
44 Rechargeable energy storage system
45 Vehicle integration control module
46 Integrated chassis control module
47 Headlamp leveling
48 Integrated chassis control module
49 Interior rearview mirror
50
51 Electric brake boost
52 Rear camera
54 A/C control module
55 Rechargeable energy storage system coolant pump
56
57 Power electronics coolant pump
58 Engine control module
59 Electric steering column lock
60 HVAC electric heater
61 On the onboard charging module
62 Transmission range control module 1
63 Electric cooling fan
64 Engine control module
65 Auxiliary heater pump
67 Drive unit controller
68 Rear window defogger
70 A/C control module
71
72 Transmission range control module
73 The single-power inverter module
74
Relays Usage
53 Run/Crank
66 Powertrain
69 Second run/Crank

Instrument Panel Fuse BlockRepair Fuses-2019 Chevrolet Bolt EV-Fuses and Fuse Box Diagram-fig 3
The instrument panel fuse block is on the left side of the instrument panel. To access the fuses, open the fuse panel door by pulling out.
To reinstall the door, insert the top tab first, then push the door back into its original location.

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Fuses Usage
F01 Video processing module
F02 Indicator light solar sensor
F03 Side blind zone alert
F04 Passive entry, passive start
F05 CGM
F06 Body control module 4
F07 Body control module 3
F08 Body control module 2
F09 Body control module 1
F10 Trailer Interface Module 1
F11 Amplifier
F12 Body Control Module 8
F13 Data link connector 1
F14 Automatic parking assist
F15  
F16 Single power inverter module 1
F17 Body Control Module 6
F18 Body Control Module 5
F19
F20
F21
F22
F23 USB
F24 Wireless charging module
F25 Reflected LED alert display
F26 Heated steering wheel
F27 CGM 2
F28 Instrument cluster 2
F29 Trailer Interface Module 2
F30 Headlamp leveling device
F31 OnStar
F32 Virtual key pass sensor
F33 Heating, ventilation, and air conditioning module
F34 Virtual key pass module
F35 Instrument cluster 1
F36 Radio
F37
F38
F39
F40
F41
F42
F43 Body Control Module 7
F44 Sensing and diagnostic module
F45 Front camera module
F46 Vehicle integration control module
F47 Single power inverter module 2
F48 Electric steering column lock
F49 Auxiliary jack
F50 Steering wheel controls
F51 Steering wheel controls backlighting
F52 Smartphone remote function module
F53 Auxiliary power outlet
F54
F55 Logistic
F56
F57
F59

 

Relays Usage
F58 Logistics relay
F60 Accessory/Retained accessory power relay

How to Replace the Fuse of the 2019 Chevrolet Bolt EV

To replace the fuse in a 2019 Chevrolet Bolt EV, follow these steps:

Materials:

  1. The new fuse of the correct amperage.
  2. Fuse puller or needle-nose pliers.

Instructions:

  1. Locate the Fuse Box: The fuse box in the Chevrolet Bolt EV is typically located in the engine compartment. Open the hood and look for a black plastic box with a removable lid.
  2. Identify the Correct Fuse: Use the fuse diagram provided inside of the fuse box cover to locate the specific fuse you need to replace. The diagram will indicate which fuse corresponds to the component or system that is malfunctioning.
  3. Turn Off the Vehicle: Before working on any electrical components, it’s essential to turn off the vehicle’s ignition and any related systems.
  4. Remove the Fuse: Using a fuse puller tool or a pair of needle-nose pliers, carefully grasp and pull out the fuse that needs to be replaced. Be gentle to avoid damaging the fuse or the fuse box.
  5. Inspect the Fuse: Check the fuse visually or using a multimeter to determine if it is blown. A blown fuse will have a broken filament or a discoloured appearance.
  6. Replace the Fuse: If the fuse is blown, replace it with a new fuse of the same amperage rating. It’s crucial to use the correct amp rating to avoid damaging the electrical system.
  7. Insert the New Fuse: Carefully insert the new fuse into the appropriate slot in the fuse box. Ensure it is seated securely.
  8. Close the Fuse Box: Once the new fuse is installed, close the fuse box cover securely.
  9. Test the Component: Turn the vehicle’s ignition back on and test the component or system associated with the fuse to ensure it is functioning correctly.
  10. Dispose of the Old Fuse: Safely dispose of the old fuse. If it is blown, it’s essential to replace it with a new fuse to maintain proper electrical function.

Tips:

  • Always use a fuse with the correct amperage rating to prevent electrical issues or damage to the vehicle.

 

FAQs

What is the purpose of fuses in a 2019 Chevrolet Bolt EV?

Fuses protect electrical circuits by interrupting the flow of electricity when a circuit overload or short circuit occurs.

Where is the fuse box located in a 2019 Chevrolet Bolt EV?

The fuse box in a 2019 Chevrolet Bolt EV is typically located in the passenger compartment or under the hood.

How can I identify a blown fuse in my 2019 Chevrolet Bolt EV?

Look for a fuse with a broken filament or one that appears discoloured.

What tools do I need to replace a fuse in my 2019 Chevrolet Bolt EV?

Typically, you’ll only need a pair of needle-nose pliers or a fuse puller.

Can I replace a blown fuse with a higher-rated fuse in my 2019 Chevrolet Bolt EV?

No, it’s not recommended. Always replace fuses with the same rating to avoid damaging the electrical system.

What are some common reasons for a fuse to blow in a 2019 Chevrolet Bolt EV?

Overloading a circuit, a short circuit, or a faulty component can cause a fuse to blow.

What precautions should I take before replacing a fuse in my 2019 Chevrolet Bolt EV?

Make sure the car is turned off, and remove the key from the ignition. Also, wear gloves to protect against electrical shocks.

Can I use aftermarket fuses in my 2019 Chevrolet Bolt EV?

It’s best to use OEM (original equipment manufacturer) fuses to ensure compatibility and safety.

How often should I check the fuses in my 2019 Chevrolet Bolt EV?

Regularly inspect fuses for signs of damage or wear, especially if you’re experiencing electrical issues.

What are some signs that a fuse might need replacing in my 2019 Chevrolet Bolt EV?

If a particular electrical component stops working, such as the lights or radio, it could indicate a blown fuse.

Is it difficult to replace fuses in a 2019 Chevrolet Bolt EV?

No, replacing fuses is relatively straightforward and can be done with minimal tools and experience.

Can I drive my 2019 Chevrolet Bolt EV with a blown fuse?

It’s not recommended, especially if the blown fuse affects critical systems like headlights or brake lights.

Are there any special considerations when replacing high-amperage fuses in my 2019 Chevrolet Bolt EV?

Exercise caution, as high-amperage fuses can carry significant electrical currents. Always use proper safety equipment.

Can I reset a tripped fuse in my 2019 Chevrolet Bolt EV?

No, fuses are designed to be a one-time use. Once they’ve blown, they need to be replaced.

View Full PDF: 2019 Chevrolet Bolt EV Owner’s Manual | Auto User Guide

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