2024 Indian Motorcycle Challenger Fuses and Fuse Box | Checking and replacing fuses
The 2024 Indian Motorcycle Challenger is powered by a complex network of electrical parts. The fuses and fuse boxes are very important for making sure that all of the systems work properly. The motorcycle’s fuse box is like a safety hub. It has several fuses put in strategic places to protect against electrical problems and possible damage. These fuses keep the bike safe by stopping overloads and short circuits that could hurt its performance. Regular checks of the fuses are necessary to keep them working at their best. If there is an electricity problem, the fuse box is a central place to find the problem and fix it. To replace a faulty fuse, all you have to do is find the circuit that is affected, open the fuse box, and replace the damaged fuse with a new one of the right grade. This careful process of checking and changing fuses makes sure that the 2024 Indian Motorcycle Challenger will continue to be a safe and fun motorcycle to ride on the open road.
FUSE REPLACEMENT
NOTICE
Use fuses with the recommended amperage to avoid damage to the electrical system.
STANDARD FUSES
The standard fuse box is located under the left side cover. This fuse box houses all standard service fuses and the automatic circuit breakers. Fuse application and size are provided on a label on the fuse box cover.
NOTICE
Use the fuse puller provided in the tool kit to remove a fuse.
- Remove the left side cover.
- To release the locking tabs, squeeze the upper and lower cover clips q and remove the fuse box cover.
- After replacing a fuse, reinstall the fuse box cover and side cover.
HIGH-CURRENT FUSES
The JCASE® fuse box q contains the high-current fuses for the chassis, vehicle control module, and anti-lock brake system. This fuse box is located next to the battery box.
Fuse application and size are provided on a label on the fuse box cover.
ELECTRICAL PRECAUTIONS
Be aware of the following precautions regarding the electrical system to avoid disruption of electrical signals and possible system malfunction.
- DO use ONLY genuine INDIAN MOTORCYCLE parts and accessories designed for your model, and follow the instructions provided.
- DO use the accessory power jack provided (if equipped).
- If it is necessary to provide power to an item that does not use one of the previously mentioned power jacks, connect to the load side of the main circuit breaker and connect the ground wire to the engine ground at the front side of the crankcase
(near the circuit breaker). The circuit breaker is located under the cover behind the oil cooler. - DO NOT splice or cut any wires.
- DO NOT tap into any power or ground on the motorcycle unless specifically directed to do so by the INDIAN MOTORCYCLE instructions that come with the kit.
- DO NOT back-probe electrical connectors on the vehicle unless directed to do so by the INDIAN MOTORCYCLE Service Manual.
- DO NOT power any accessories from the diagnostic connector (under the left side cover).
UNLOCKING THE SECURITY SYSTEM
Your dealer will provide the master personal identification number (PIN) for the security system. Your dealer may also change the master PIN to a new rider PIN on your behalf.
Record both PINs on page 7.
Change the dealer-provided PIN to a PIN of your choosing as soon as possible after receiving delivery of your new motorcycle. See page 157.
If a key fob is not available, your rider PIN can be entered using the Ride Command display to unlock the security system.
CHANGING YOUR SECURITY SYSTEM PIN
To change your PIN, you must have either the key fob, your existing valid PIN, or the master PIN available to gain access to the security system. If the key fob is not detected or is not available and you cannot remember your PIN, please see your INDIAN MOTORCYCLE dealer.
Please read the entire procedure before beginning.
- Turn the power switch on. Do NOT start the engine. The security light and/or power switch will turn on briefly until the key fob is detected or until the valid, current PIN is entered.
- Push or hold the turn signal CANCEL switch for 10 seconds until the security light and/or power switch turn on. A pop-up window will appear on the Ride Command display during this procedure stating that the key fob is out of range.
- Enter either the master PIN (see page 7) or your current 4-digit rider PIN within 20 seconds. If the PIN is successfully entered, the security light and/or power switch will remain on and the horn will sound briefly.
NOTICE
If the valid PIN is not entered within 20 seconds, the security light and/or power switch will flash for 10 seconds, then the system will shut down. Return to step 1 to try again. - Enter a new 4-digit security PIN of your choosing. If the PIN is successfully entered, the security light and/or power switch will remain on and the horn will sound briefly. Proceed to step 5.
NOTICE
If the 4-digit PIN is NOT successfully entered within 20 seconds, the security light and/or power switch will flash for 10 seconds, then the system exits the procedure. Return to step 1 to try again. - Re-enter the new 4-digit PIN. If this entry matches the first entry, the security light and/or power switch will turn off and the horn will sound briefly. The new rider PIN has been saved. Record your new rider PIN on page 7.
NOTICE
If the second entry is not entered within 20 seconds or does not match the first entry, the security light and/or power switch will flash for 10 seconds, then the system exits the procedure. The new PIN was NOT saved. Continue to use your former valid PIN. Return to step 1 to try again.
ENGINE COMPRESSION TEST
An engine compression test can be performed to monitor general engine conditions. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist.
EXHAUST SYSTEM INSPECTION
Check the exhaust system for stains from leaking exhaust gasses. Replace damaged or leaking exhaust gaskets. Check all exhaust system fasteners. Tighten loose clamps and fasteners. Do not over-tighten. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist.
ELEVATING THE MOTORCYCLE
WARNING
Serious injury or death can occur if the motorcycle tips or falls. Make sure the motorcycle will not tip or fall while elevated or while on the side stand.
Some procedures require raising the motorcycle to remove weight from the component being inspected. Elevate the motorcycle by placing a stable, flat platform jack or lift mechanism on a firm, flat surface and lifting under the engine crankcase. The platform should be a minimum of 12 in (30 cm) square. DO NOT attempt to lift the motorcycle without proper equipment. Always secure the motorcycle properly before lifting it so it cannot tip or fall when elevated.
ROAD TEST
Before returning the motorcycle to regular use, perform a road test in a safe area. Pay special attention to the proper fit and operation of all serviced components.
Make any corrections or additional adjustments promptly to ensure safe, reliable, and enjoyable vehicle performance.
FASTENER INSPECTION
- Inspect the entire motorcycle chassis and engine for loose, damaged, or missing fasteners. Tighten loose fasteners to the proper torque. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist.
- Always replace stripped, damaged, or broken fasteners before riding. Use genuine INDIAN MOTORCYCLE fasteners of equal size and strength.
FASTENER TORQUES
Some procedures and fastener torques are not listed in this manual. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist.
TROUBLESHOOTING
For your safety, do not attempt inspection or repairs not fully described in this rider’s manual. Contact an authorized dealer for service if you cannot determine the cause of a problem or if the inspection/repair exceeds your mechanical ability or tool resources. Do not perform any inspection or repair with the engine running.
ENGINE CRANKS BUT WILL NOT START
| POSSIBLE CAUSE | POSSIBLE REMEDY/ACTION |
| Low Fuel | Verify fuel level. |
| Fuel Pump Inoperative | Turn the engine STOP switch to RUN. Turn the power switch on. The fuel pump should run momentarily and then stop. Check the fuel pump/ignition circuit breaker. |
| Battery Voltage Too Low | Fully charge the battery. |
| Spark Plug(s) Fouled | Inspect spark plugs. |
| Spark Plug Wire(s) Disconnected or Loose | Be sure spark plug wires are securely fastened. |
| Low Compression | Please see your dealer for an engine compression test. |
THE STARTER MOTOR CLICKS, DOES NOT TURN OR TURNS SLOWLY
| POSSIBLE CAUSE | POSSIBLE REMEDY/ACTION |
| Engine Stop/Run Switch in Stop Position | Place the switch in the RUN position. |
| Battery Discharged | Fully charge the battery. |
| Battery Cables Lose or Corroded | Inspect battery cables. |
| Transmission In Gear | Shift the transmission into neutral or pull the clutch lever in to disengage the clutch. |
| Key Fob Not Authenticated | Make sure the key fob is within range and that the key fob battery voltage is not low. |
| Sidestand is Down With Transmission in Gear | Shift to neutral or retract the side stand fully. |
ENGINE STARTS BUT MISSES OR RUNS POORLY
NOTICE
Turn the engine OFF before inspecting any of these items.
| POSSIBLE CAUSE | POSSIBLE REMEDY/ACTION |
| Battery Discharged | Fully charge the battery. |
| Battery Cables Lose or Corroded | Inspect battery cables and connections. |
| Spark Plug(s) Fouled | Inspect spark plugs. |
| Spark Plug Wire(s) Loose or Wet | Inspect spark plug wires, and ensure they dry/secure. |
| Contaminated Fuel | Inspect fuel for water/contamination. Please see your dealer. |
| Engine Oil Level Incorrect Or Wrong Type | Inspect the level and quality of the oil. |
| Loose, Broken, Shorted Ignition Coil Wires | Inspect coil primary wires. Please see your dealer. |
| Air Intake Restricted | Inspect the air filter. |
| Intake Leaks | Inspect the air box, throttle body, and intake boot joints. |
SHIFTING DIFFICULTIES OR HARD-TO-FIND NEUTRAL
| POSSIBLE CAUSE | POSSIBLE REMEDY/ACTION |
| Shift Linkage Bushings Dry Or Worn | Lubricate shift linkage. |
| Clutch Damage | Replace clutch. |
| Clutch Cable Not Adjusted Properly | Please see your dealer for inspection and adjustment. |
| Shift Linkage Not Adjusted Properly | Please see your dealer for inspection and adjustment. |
BATTERY CHARGING RATE LOW OR BATTERY DISCHARGES
| POSSIBLE CAUSE | POSSIBLE REMEDY/ACTION |
| Loose/Corroded Charging Circuit Connection | Check/clean battery cable connections. Check/clean charging circuit connections. Please see your dealer. |
| Accessory Load Exceeds Charge Rate | Limit accessory operation when the engine is off. |
| Improperly Wired Accessory (Current Draw) | Please see your dealer to check the charging system output and current draw. |
BRAKE NOISE/POOR BRAKE PERFORMANCE
NOTICE
See your dealer if brake performance does not return after these inspections.
| POSSIBLE CAUSE | POSSIBLE REMEDY/ACTION |
| Dust/Dirt On Brake Disc(s) | Clean disc. |
| Worn Pads Or Disc/Brake Disc Damage | Inspect pads. |
| Brake Fluid Level Low Or Fluid Contaminated | Inspect fluid level/fluid condition. |
ANTI-LOCK BRAKE LIGHT REMAINS ILLUMINATED OR ILLUMINATES INTERMITTENTLY
| POSSIBLE CAUSE | POSSIBLE REMEDY/ACTION |
| Blown fuse | Check the fuses. See page 155. |
| Debris lodged in components | Inspect the wheel speed sensor for debris. |
| Damage caused by debris | Inspect wheel speed sensor for cracked housing. |
| Damaged components | See the service manual or authorized dealer. |
FAQs
The 2024 Indian Motorcycle Challenger is equipped with a specific number of fuses, typically outlined in the owner’s manual.
The fuse box on the 2024 Indian Motorcycle Challenger is usually located in a designated area, often under the seat or within the side panel.
Fuses protect electrical components by breaking the circuit when there is an overload or a short circuit, preventing damage to the motorcycle’s electrical system.
Regular fuse checks are recommended during routine maintenance, and it’s wise to inspect them if you’re experiencing electrical issues.
Yes, fuses often have a transparent window that allows you to visually check for a broken or melted filament inside.
Typically, a fuse puller or a pair of pliers and a spare fuse of the appropriate amperage are sufficient.
Motorcycles often come with a spare fuse kit. It’s important to know where it is located on your bike.
The amperage of each fuse is usually marked on the fuse itself or listed in the owner’s manual.
It’s not recommended to use a fuse with a higher amperage, as it can lead to damage to the electrical system. Always use the specified amperage.
Yes, replacing fuses is a straightforward process that can often be done by the motorcycle owner. The owner’s manual provides guidance.
It’s advisable to disconnect the battery before working with fuses to ensure safety and prevent electrical shock.
Yes, a blown fuse can result in the malfunction of various electrical components, so prompt replacement is important.
If replacing fuses doesn’t solve the problem, it’s recommended to consult a professional mechanic to diagnose and address more complex electrical issues.
Warranty coverage varies, so it’s essential to refer to the motorcycle’s warranty documentation to understand the terms and conditions related to electrical components.
Useful Link:
View Full PDF: 2024 Indian Motorcycle Challenger User Manual | Auto User Guide
2024 Indian Motorcycle Challenger Instrument Cluster | How to use Dashboard