Auto User Guide

Fuse Diagrams: 2016 Kia Optima Fuses and Relay Guide

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Fuse Diagrams: 2016 Kia Optima Fuses and Relay Guide

The 2016 Kia Optima is equipped with an advanced electrical system that is protected from overloads by a variety of fuses, each of which plays a vital role. Maintaining the best possible performance out of your car requires that you understand the complexities of replacing fuses. The fuse box, which is positioned either under the dashboard or in the engine compartment, contains a variety of fuses, each of which is specifically designed to power windows, radios, lights, or other systems. A blown fuse may be the cause of a malfunctioning component, requiring a close examination and possibly replacement. Equipped with the accurate amperage, the procedure is locating the malfunctioning fuse, removing it using a fuse remover or pliers, and swapping it out for a similar fuse. This methodical technique guarantees the smooth.

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FUSES

Fuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-1

❈ Left side: Normal, Right side: Blown

A vehicle’s electrical system is protected from electrical overload damage by fuses. This vehicle has 2 (or 3) fuse panels, one located in the driver’s side panel bolster, and the other in the engine compartment near the battery. If any of your vehicle’s lights, accessories, or controls do not work, check the appropriate circuit fuse. If a fuse has blown, the element inside the fuse will melt. If the electrical system does not work, first check the driver’s side fuse panel. Always replace a blown fuse with one of the same rating. If the replacement fuse blows, this indicates an electrical problem. Avoid using the system involved and immediately consult an authorized Kia dealer. Three kinds of fuses are used: blade type for lower amperage ratings, cartridge type, and multi fuse for higher amperage ratings.

WARNING – Fuse replacement

  • Never replace a fuse with anything but another fuse of the same rating.
  • A higher capacity fuse could cause damage and possibly a fire.
  • Never install a wire or aluminum foil instead of the proper fuse – even as a temporary repair. It may cause extensive wiring damage and a possible fire.
  • Do not arbitrarily modify or add electric wiring to the vehicle.

CAUTION
Do not use a screwdriver or any other metal object to remove fuses because it may cause a short circuit and damage the system.

NOTICE

  • When replacing a fuse, turn the ignition “OFF” and turn off the switches of all electrical devices then remove the battery (-) terminal.
  • The actual fuse/relay panel label may differ from the equipped items.

WARNING – Electrical Fire
Always ensure replacement fuses and relays are securely fastened when installed. Failure to do so can result in a vehicle fire.

Inner panel fuse replacementFuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-2

  1. Turn the ignition switch and all other switches off.
  2. Open the fuse panel cover. If the switch is located in the “OFF” position, a caution indicator will be displayed in the cluster.
    • CAUTION
      • When replacing a blown fuse or relay, make sure the new fuse or relay fits tightly into the clips. Failure to tightly install the fuse or relay may cause damage to the wiring and electric systems.
      • Do not remove fuses, relays, and terminals fastened with bolts or nuts. The fuses, relays, and terminals may not be fastened correctly which may cause vehicle damage.Fuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-3
  3. Pull the suspected fuse straight out. Use the removal tool provided on the engine compartment fuse panel cover.
  4. Check the removed fuse; replace it if it is blown. Spare fuses are provided in the engine compartment fuse panel.
  5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.

If it fits loosely, consult an authorized Kia dealer. If you do not have a spare, use a fuse of the same rating from a circuit you may not need for operating the vehicle, such as the power outlet fuse. If the headlamp, turn signal lamp, stop signal lamp, fog lamp, DRL, tail lamp, and HMSL do not work and the fuses are OK, check the fuse panel in the engine compartment. If a fuse is blown, it must be replaced.

✽ NOTICE
If the headlamp, fog lamp, turn signal lamp, or tail lamp malfunctions even without any problem with the lamps, have the vehicle checked by an authorized Kia dealer for assistance.

CAUTION – Fuse Panel Covers

  • Set all switches to ON before driving.
  • If the vehicle is going to be unused for over 1 month, set all switches to OFF to prevent the batteries from draining.
  • The contact points of the switches may wear out with excessive use. Please refrain from excessive use of the switches (except for long-term parking for over 1 month).

Fuse switchFuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-4 Always set the fuse switch to the ON position before using the vehicle. If you move the switch to the OFF position, some items such as the audio and digital clock must be reset and the transmitter (or smart key) may not work properly. When the switch is Off, the caution indicator will be displayed on the instrument cluster. Always place the fuse switch in the ON position while driving the vehicle. If the switch is located in the “OFF” position, a caution indicator will be displayed in the cluster.

Engine compartment fuse replacementFuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-5

  1. Turn the ignition switch and all other switches off.
  2. Remove the fuse panel cover by pressing the tab and pulling the cover-up. When the blade-type fuse is disconnected, remove it by using the clip designed for changing fuses located in the engine compartment fuse box. Upon removal, securely insert a reserve fuse of the same rating.
  3. Check the removed fuse; replace it if it is blown. To remove or insert the fuse, use the fuse puller in the engine compartment fuse panel.
  4. Push in a new fuse of the same rating, and make sure it fits tightly in the clips. If it fits loosely, consult an authorized Kia dealer.

CAUTION
After checking the fuse panel in the engine compartment, securely install the fuse panel cover through the audible clicking sound. If not, electrical failures may occur from water contact.

Multi fuseFuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-6 If the multi fuse is blown, it must be removed as follows:

  1. Turn off the engine.
  2. Disconnect the negative battery cable.
  3. Remove the nuts shown in the picture above.
  4. Replace the fuse with a new one of the same rating.
  5. Reverse these steps to reinstall the multi-fuse.

NOTICE
Do not disassemble nor assemble the multi-fuse when it is secured with nuts and bolts. Incorrect or partial assembly torque may cause a fire. Have the vehicle checked by an authorized Kia dealer.

Main fuseFuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-7 If the main fuse is blown, it must be removed as follows:

  1. Turn off the engine.
  2. Disconnect the negative battery cable.
  3. Remove the nuts shown in the picture above.
  4. Replace the fuse with a new one of the same rating.
  5. Reverse these steps to reinstall the main fuse.

NOTICE
The electronic system may not function correctly even when the engine compartment and internal fuse box’s individual fuses are not disconnected. In such case, the cause of the problem may be the disconnection of the main fuse (BFT type), which is located inside the positive battery terminal (+) cap. Since the main fuse is designed more intricately than other parts, have the vehicle checked by an authorized Kia dealer.

CAUTION
Visually inspect the battery cap to ensure it is securely closed. If the battery cap is not securely closed, moisture may enter the system and damage the electrical components

Fuse/relay panel description

Driver’s side fuse panelFuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-8

Inside the fuse/relay panel covers you can find the fuse/relay label describing the fuse/relay name and capacity.

✽ NOTICE
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse panel in your vehicle, refer to the fuse panel label.Fuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-9

Instrument panel (Driver’s side fuse panel)

Fuse Name Fuse rating Circuit Protected
MODULE 7 10A Around View Unit, Front Air Ventilation Seat Control Module, Front Seat Warmer Control Module, Rear Seat Warmer Control Module
 

MODULE 5

 

10A

A/C Control Module, Electro Chromic Mirror, Crash Pad Switch, Head Lamp LH/RH, Auto Head Lamp Leveling Device Module, A/V & Navigation Head Unit, Fuel Lid & Trunk Open Switch, Shift Lever Indicator, Driver IMS Module, Driver IMS Module, Front Air Ventilation Seat Control Module, Front Seat Warmer Control Module, Rear Seat Warmer Control Module
MODULE 6 10A BCM, Smart Key Control Module
A/CON 10A A/C Control Module, E/R Junction Block (Blower Relay)
START 10A [W/O Smart Key & IMMO.] ICM Relay Box (Burglar Alarm Relay)

[With Smart Key / IMMO.] Transaxle Range Switch, PCM (G4KH/G4KJ)

A/BAG 15A SRS Control Module, Passenger Occupant Detection
MODULE 3 10A BCM, ATM Shift Lever, Stop Lamp Switch, DBL Unit, Keyboard, A/C Control Module
MODULE 4 10A Console Switch, Blind Spot Detection Radar LH/RH, Smart Cruise Control Unit, AEB Module, Lane Keeping Assist Module
 

INTERIOR LAMP

 

10A

Trunk Room Lamp, Ignition Key Ill. & Door Warning Switch, Glove Box Lamp, Driver/Passenger Smart Key Outside Handle, Front Vanity Lamp Switch LH/RH, Overhead Console Lamp, Center Room Lamp, Center Personal Lamp, Rear Personal Lamp LH/RH, Driver/Passenger Scuff Lamp
MDPS 10A MDPS Unit (Column/Rack), Steering Angle Sensor
IG1 25A PCB Block (Fuse – TCU 2, ABS 3, ECU 3, VACUUM PUMP 2)
MODULE 9 10A Immobilizer Module, Smart Key Control Module
Fuse Name Fuse rating Circuit Protected
S/HEATER FRT 25A Front Air Ventilation Seat Control Module, Front Seat Warmer Control Module
 

MODULE 2

 

10A

Audio, A/V & Navigation Head Unit, Keyboard, Around View Unit, AMP, Power Outside Mirror Switch, Smart Key Control Module, BCM, Wireless Charger, Rear USB Charger #1/#2, E/R Junction Block (Power Outlet Relay)
P/WINDOW RH 25A Power Window RH Relay, Rear Power Window Switch RH, Power Window Main Switch, Passenger Safety Power Window Module
P/SEAT PASS 25A Passenger Seat Manual Switch, Walk In Relay Module, Passenger Reclining Limit Switch
AMP 25A AMP (JBL)
BRAKE SWITCH 10A Stop Lamp Switch, Immobilizer Module, Smart Key Control Module, Start/Stop Button Switch
P/WINDOW LH 25A Power Window LH Relay, Rear Power Window Switch LH, Power Window Main Switch, Driver Safety Power Window Module
P/SEAT DRV 30A Driver Seat Manual Switch, Driver IMS Module
POWER OUTLET 20A Front Power Outlet #1, Front Cigarette Lighter & Power Outlet #2

Engine compartment fuse panelFuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-10Fuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-11

Engine room compartment fuse panel

Fuse Name Fuse rating Circuit Protected
 

 

 

 

 

 

 

 

 

 

 

 

MULTI FUSE

MDPS 1 80A MDPS Unit (Column)
COOLING FAN 2 60A [G4KH/G4FJ] Cooling Fan1 Relay, Cooling Fan2 Relay
COOLING FAN 1 50A [G4KJ] Cooling Fan1 Relay
B+ 3 50A Smart Junction Block (IPS 2 (IPS 5), IPS 3 (IPS 6), IPS 7, IPS 8)
REAR HEATED 50A Rear Heated Relay
DCT1 40A [G4FJ-DCT] TCM
BLOWER 40A Blower Relay
POWER OUTLET 1 40A Power Outlet Relay
IG2 30A [W/O Smart Key] Start Relay, Ignition Switch, [With Smart Key] Start Relay, PCB Block (IG2 Relay)
MDPS 2 100A MDPS Unit (Rack)
B+1 60A Smart Junction Block (Fuse – SUNROOF1, SUNROOF2, S/HEATER RR, P/SEAT DRV, P/SEAT PASS, P/WINDOW LH, P/WINDOW RH, TRUNK)
B+5 60A PCB Block (Engine Control Relay, Fuse – TCU1, ECU2, FUEL PUMP, HORN, WIPER1)
B+2 60A Smart Junction Block (IPS 1, IPS 4, Fuse – AMP, S/HEATER FRT)
ABS 1 40A ESC Module
IG1 40A [W/O Smart Key] Ignition Switch, [With Smart Key] PCB Block (IG1/ACC Relay)
DCT 2 40A [G4FJ-DCT] TCM
ABS 2 30A ESC Module, Multipurpose Check Connector
Fuse Name Fuse rating Circuit Protected
 

 

 

 

 

 

 

 

 

 

 

FUSE

B+4 40A Smart Junction Block (Leak Current Autocut Device Fuse – INTERIOR LAMP, MEMORY1, MULTI MEDIA, Fuse – DOOR LOCK, MODULE1, SMART KEY, BRAKE SWITCH)
E-CVVT 1 40A E-CVVT Relay
VACUUM PUMP 1 20A Vacuum Pump
DEICER 20A Deicer Relay
AMS 10A Battery Sensor
E-CVVT 2 20A PCM
A/CON 10A A/C Control Module
E-CVVT 3 20A PCM
HEATED MIRROR 10A A/C Control Module, Driver/Passenger Power Outside Mirror, ECM
WIPER 2 10A BCM, PCM/ECM
H/LAMP HI 20A Head Lamp HI Relay
Fuse Name Fuse rating Circuit Protected
 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

FUEL PUMP 20A Fuel Pump Relay
ECU 1 20A PCM/ECM
 

 

 

SENSORS 2

 

 

 

10A

E/R Junction Block (Fuel Pump Relay, Cooling Fan 1/2 Relay)

[G4KJ] Oil Control Valve (Exhaust), Purge Control Solenoid Valve, Variable Intake Solenoid Valve, Canister Close Valve

[G4KH] Oil Control Valve (Exhaust), Purge Control Solenoid Valve, RCV Control Solenoid Valve, Canister Close Valve

[G4FJ] Oil Control Valve #1/#2, Purge Control Solenoid Valve, RCV Control Solenoid Valve, Canister Close Valve

TCU 2 15A Transaxle Range Switch, TCM
ABS 3 10A ESC Module, Multipurpose Check Connector
POWER OUTLET 3 20A Rear Power Outlet
B/UP LAMP 10A PCM/TCM, Transaxle Range Switch, Audio, Electro Chromic Mirror, Rear Combination Lamp (IN) LH/RH
SENSOR 1 15A Oxygen Sensor (Up/Down)
IGN COIL 20A Ignition Coil #1/#2/#3/#4
ECU 2 10A PCM/ECM
TCU 1 10A PCM/TCM
VACUUM PUMP 2 10A Vacuum Pump, Vacuum Switch
ECU 3 10A PCM/ECM
POWER OUTLET 2 20A Front Power Outlet #1
HORN 20A Horn Relay, ICM Relay Box (Burglar Alarm Horn Relay)
WIPER 1 30A Wiper Power Relay

Engine compartment fuse panel (Battery terminal cover)Fuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-12Fuse-replacement-for-2016-Kia-Optima-Fuses-and-fuse-box-diagram-fig-13

✽ NOTICE
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse panel in your vehicle, refer to the fuse panel label.

How to Change the Fuses of the 2016 Kia Optima

Replacing fuses in the 2016 Kia Optima involves a straightforward process. Here is a step-by-step guide:

Materials Needed:

  1. New fuse (ensure it has the same amperage as the one you are replacing)
  2. Fuse puller or needle-nose pliers

Instructions:

  1. Locate the Fuse Box:

    • The fuse box in your Kia Optima is typically located in one of two places: under the dashboard on the driver’s side or in the engine compartment. 
  2. Determine the Faulty Fuse:

    • Consult the fuse box diagram in your owner’s manual to identify the fuse that needs replacement. The diagram will indicate which fuse corresponds to specific electrical components.
  3. Turn Off the Ignition:

    • Ensure that the ignition is turned off before attempting to replace a fuse to prevent electrical hazards.
  4. Use a Fuse Puller or Pliers:

    • If your fuse box comes with a fuse puller, use it to grasp and pull out the faulty fuse. If you don’t have a fuse puller, you can use needle-nose pliers to carefully grip and remove the fuse.
  5. Inspect the Fuse:

    • Examine the removed fuse. If the metal strip inside is broken or the fuse appears discoloured, it is likely blown and needs replacement.
  6. Insert the New Fuse:

    • Take a new fuse with the same amperage rating and push it into the slot where the old fuse was. Ensure it is securely seated.
  7. Secure the Fuse Box Cover:

    • If you removed a cover from the fuse box to access the fuses, reattach it securely.
  8. Test the Electrical Component:

    • Turn on the ignition and test the electrical component associated with the fuse you replaced to ensure it is functioning correctly.

Tips:

  • Always use a fuse with the same amperage rating as the one you are replacing. Using a fuse with a different rating can lead to electrical issues or damage.
  • Exercise caution when handling fuses and electrical components to avoid injury or damage to your vehicle.

FAQs

Why would I need to replace a fuse in my 2016 Kia Optima?

Fuses protect electrical components from overloading, and if a specific system malfunctions, it’s crucial to check and replace the fuse if necessary.

Where is the fuse box located in the 2016 Kia Optima?

The fuse box is typically located in the engine compartment or under the dashboard.

How can I identify a blown fuse in my Kia Optima?

Look for a melted or broken wire inside the transparent window on top of the fuse. If the wire is damaged, the fuse is likely blown.

Can I replace a fuse without any technical knowledge?

Yes, replacing a fuse is generally a straightforward process.

Is there a specific order to follow when replacing fuses in the Kia Optima?

While there’s no strict order, it’s wise to start with the fuse corresponding to the malfunctioning system and work systematically.

How do I determine the correct amperage for a replacement fuse?

The correct amperage is usually printed on the top of the fuse. It’s crucial to replace it with a fuse of the same amperage to avoid damaging the electrical system.

Can I use a higher amperage fuse if the correct one is not available?

No, using a higher amperage fuse can lead to electrical system damage or even pose a fire hazard. Always use the correct amperage.

Are there spare fuses included in the Kia Optima’s fuse box?

Some fuse boxes come with spare fuses.

How often should I check and replace fuses in my car?

Regularly inspect your fuses during routine maintenance checks. Replace any blown fuses immediately to ensure optimal performance.

What information does the fuse box diagram provide?

The fuse box diagram illustrates the location and amperage of each fuse, helping you identify which one corresponds to the malfunctioning system.

Are there different fuse boxes for different systems in the car?

Yes, the fuse box may be divided into sections, each corresponding to a specific system (e.g., lights, radio, power windows).

Can extreme temperatures affect the lifespan of fuses?

Yes, extreme temperatures can impact fuse performance. Store spare fuses in a cool, dry place to ensure their reliability.

What should I do if the same fuse keeps blowing repeatedly?

If a fuse consistently blows, there may be an underlying issue. Consult your dealer or a mechanic to identify and fix the root cause.

Can I replace a fuse with a fuse of a different color?

While color coding can help identify fuses, always prioritize using the correct amperage fuse, regardless of its color.

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